LabStar 330S Hybrid
The LabStar 330S Hybrid sets a new industry standard with exceptional productivity and production flexibility. The inkjet module offers versatile configurations, combining the highest quality label printing with multi-process flexographic printing capabilities.
The machine reflects the key characteristics of digital printing, such as flexibility, variability, versatility, and personalization.
It also leverages the advantages of cost-effective production and the integrated connectivity of flexographic processes for short and medium-run jobs with complex technological requirements.
With a complete print-to-finish production line, encompassing the entire process from printing to finishing, the machine: reduces production costs, enables greater process variability, addresses a broader range of customer needs, and increases competitiveness in the market.
Modular functions
Plug-in modular design
Integrated electrical cabinet in each module.
Nowa technologia fleksograficzna semi/full rotary
New semi/full rotary flexographic technology
Cold foiling
Traditional cold foiling and digital cold foiling.
Digital and traditional painting
High gloss varnish, matt varnish and the possibility of spot varnishing.
Innovative drip-off effect
Allows you to achieve 3D varnish effects and embossed structures.
Combination solutions (optional) | 7-color solution (optional)
Inkjet printing module:
- Maximum print speed of 50 m/min, offering flexible print modes for various applications.
- New 7-color mode, expanding the color palette and enabling color coverage of 90% or more.
Standard configuration
- White + CMYK
(white optionally available as double white)
Optional configuration
- Adding 1-2 sets of spot colors (O, V, G options available)
- Optional use of 1 or 2 sets of varnish (gloss/matt) or special effects such as:
- 3D varnish
- Reverse varnish
The inkjet module in the LabStar 330S Hybrid provides high print speeds and versatile color options, enabling better color reproduction and a variety of special effects to suit different label printing requirements.
Digital Foiling Module:
The optional integration of a digital laminating and foiling module allows you to create a complete all-in-one production line, ensuring efficient and smooth implementation of foiling processes.
Uses digital inkjet technology for instant production.
Meets the requirements of personalized label production and increases compatibility with a wider range of materials.
The LabStar 330S Hybrid offers the option of a digital laminating module, enabling the integration of laminating and laminating processes into a single production line.
Using digital inkjet technology, this module enables on-demand laminating, offering flexibility in label personalization. It also enhances compatibility with a wide range of label materials, ensuring versatility and high production efficiency.
Flexo Printing Module:
Twin servo flexo system
- Innovative semi/full rotary flexographic system for quick completion of various label orders.
- Intermittent flexography provides greater flexibility without the need to change plate cylinders, which significantly reduces investment costs in consumables.
Possibility to add multiple colors.
The module can be flexibly installed before or after the inkjet unit.
Multifunctional production in one pass.
Provides true Pantone® coverage for accurate spot colors.
The perfect solution for multi-layer label applications.
Supports special label applications such as: temperature-sensitive color-changing labels, water-sensitive labels, impact labels, heat transfer, water transfer, and more.
The new LabStar 330S Hybrid is a versatile machine combining the advantages of digital printing with a wide range of additional features.
In addition to supporting multi-color digital printing before or after the printing process, it also enables precise spot color printing.
To meet the demands of short runs and cost efficiency, an innovative intermittent/full rotary flexographic system was developed, eliminating the need to change plate cylinders of different sizes. This significantly reduces printing costs.
By combining digital and flexographic printing, the LabStar 330S Hybrid opens up a wide range of possibilities for specialized label applications, expanding the potential of the entire system.
Traditional cold foil module:
Combines traditional cold foiling with multi-color foil printing to create a foil-on-print effect that provides a variety of metallic and glossy finishes.
It enables precise and detailed laminating, creating clear, visually attractive patterns with a lasting shine.
Die cutting and conversion module
Semi-rotary die cutting eliminates the need to replace magnetic cylinders, which reduces production costs.
Integrated modular design for die-cutting and finishing processes, enabling seamless production and inline finishing.
Comprehensive features include lamination and semi-/full rotary die-cutting.
The snowball waste removal system ensures stable matrix discharge.
Equipped with a lifting rewind system for easier handling of the reels.
Additional collection and discharge functions can be configured to suit individual requirements.
The machine’s conversion features offer a wide range of possibilities that enhance printing and finishing capabilities.
The integrated die-cutting module enables smooth production and continuous roll-to-roll processing. Semi-/full rotary die-cutting eliminates the need to replace magnetic cylinders, significantly reducing production costs.
A snowball waste collection system ensures efficient waste removal and a clean work environment.
Additionally, the lift-up rewind system simplifies handling and finished product collection.
The die-cutting features provide versatility and high efficiency, enabling the creation of custom shapes and achieving the highest quality results for label projects.
Expand your imagination
The modular Plug & Play system allows for future expansion of the machine to meet your needs.
Unlock new features and capabilities to maximize production efficiency and productivity.
The design allows for expansion with additional color and die-cutting modules, making it easier to handle more complex jobs in the future.
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Stable colors |
Perfect short series production |
Variable Data Printing and Colored QR Codes |
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CGS color management features (optional)
- Color balance optimization saves over 10% ink consumption on average
- Unique honeycomb-style spot color chart for faster color matching
- Faster drying while maintaining high image quality
- Built-in Pantone color library for more accurate spot color matching
- Color management compliant with international standards: G7, Fogra, ISO12647
- Color matching for different printing methods
Technical specifications
Section / Parameter |
Value |
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Inkjet module configuration |
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Model |
LabStar 330S Hybrid |
Head resolution |
600 DPI |
Maximum print width |
322 mm |
Color configuration |
4–7 colors |
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Technical parameters of the flexographic module |
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Maximum material width |
340 mm |
Maximum flexographic printing width |
330 mm |
Print length |
203,2 – 635 mm (64 – 200T) |
Maximum roll diameter |
800 mm |
Maximum roll weight |
230 kg |
Print speed |
50 m/min |
Semi-rotary die cutting (intermittent) |
508 mm (160T) |
Rotary die cutting |
1016,4 – 672,5 mm |
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Supported substrates |
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Material type |
PET/PVC/PP/BOPP and other films, synthetic papers, coated papers, aluminum foils and special materials |
Material width |
75 – 350 mm |
Maximum roll diameter |
800 mm |
Unwinding/winding core |
3” (pneumatic shaft) |
Material thickness |
0,02 – 0,5 mm |
Feeding system |
Roll-to-Roll |
Role change method |
Automatic lifting |
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Ink |
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Ink type |
UV ink |
Color configuration |
Standard: white + CMYK, optional 2 spot color sets |
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Working conditions and physical parameters |
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Dimensions of the Digital Tower |
1700 × 1585 × 2130 mm (L × W × H) |
Power supply |
AC 380 V |
Compressed air requirements |
0,6 – 0,8 MPa |
Working environment |
18–25°C, good ventilation, humidity 40–65% RH |
Supported file formats |
TIFF, PDF etc. |
UV curing |
LED + UV (modular drying) |
Data transmission |
PCIE high-speed transmission |
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Additional functions |
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Standard equipment |
Automatic web guidance, tension control, Corona, web cleaning, electrostatic elimination, LED/UV modules, full servo drive system, web break sensor, roll diameter detection, ink consumption control |
