LabStar 330S Hybrid HD – high-end hybrid digital press (1200 DPI)
The LabStar 330S Hybrid HD is an advanced, industrial-grade hybrid label printing machine from HanGlobal (HanGlory Group), combining high-resolution 1200 dpi digital printing with inline conversion processes—such as flexography, laminating, die-cutting, and finishing—in a single production line.
This system is designed for companies seeking to combine high image quality, production efficiency, and flexible printing and conversion processes in a single, cohesive solution.
Key advantages of the solution
- Fully automated production of multi-process labels in a single pass
- High performance: 80-120 m/min at full 1200 DPI resolution
- Technology based on Single Pass solutions, 1200 DPI and a proprietary control system
- Flexible multi-color configurations, expandable to an 8-color digital solution
- A wide range of colors and a combination of many processes, opening up unlimited production possibilities
- Implementation of advanced applications such as multi-layer, transfer and security labels (anti-counterfeit)
- Streamlined digital workflow for efficient, high-quality production and intuitive, intelligent operation
High-Speed Inkjet Printing:
The use of the latest industrial 1200 DPI piezoelectric printheads with a ceramic ink circulation system ensures exceptional stability and print quality at high speeds.
- 2pl Droplet – smaller ink drops, more stable dots and smoother tonal transitions
- Higher droplet density allows for fuller coverage, smoother large solids, and clear, sharp details.
- Krople 4 pl zapewniają intensywne kolory, gładkie powierzchnie i precyzyjne szczegóły
- 4pl drops provide intense colors, smooth surfaces and precise details
- The combination of mature Single Pass technology with piezoelectric inkjet guarantees high quality and stability of printing in industrial production
8-color digital solution (W+CMYK+OVG):
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Standard model: White + CMYK
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Optional configurations:
- Adding 1–3 spot colors (orange, purple, green) to expand the color gamut
- Optional configuration of 1-2 inkjet varnish sets: gloss/matte/3D varnish/reverse varnish for special effects
- Possibility of integrating flexo, hot stamping and other finishing modules for a fully personalized hybrid line
Multi-Color Flexo
Multicolor extension
- Possibility to add multiple flexographic colors
- Compatibility with various printing technologies
- One-pass multifunctional production
- Flexible installation of the module before or after the inkjet
High-precision spot colors
- High density of full colors, uniform printing of large solids
- Excellent results on PET, BOPP and PE films
- Support for special label applications: multi-layer, transfer, security (anti-counterfeit)
- Effective and stable spot color reproduction
Pioneering Digital Hot Foil Stamping
- A breakthrough in die-free digital hot stamping, enabling ultra-precise lines as thin as 0.1mm
- Accurate reproduction of over 10 special metallic effects, such as rose gold, matte gold, and laser gold
- Supports both partial and full-surface hot stamping to meet the requirements of luxury labels with complex structures
Cold Foiling
- Flexible heat-free laminating solution, ideal for temperature-sensitive materials
- Greater process flexibility – front and back lamination support, reducing costs and production steps
- No need for traditional hot stamping heating devices, saving time and costs
Holographic flat hot stamping with online positioning (optional configuration)
- A flat hot stamping solution that integrates holographic imaging technology and a real-time positioning system, enabling precise hot stamping and anti-counterfeiting applications.
- It allows you to combine holographic designs with online positioning hot stamping, ensuring accurate traceability and tracking of high-value products (e.g. luxury goods, pharmaceuticals).
- The holographic effect gives the labels a unique shine and three-dimensionality, combining with the metallic structure of hot stamping and creating an exclusive visual impression.
Glossy varnish / matte varnish
- Flexible finishing with the ability to quickly switch between spot varnish, matt varnish or full-surface varnish
- Simple process, excellent durability, smooth paint edges and high uniformity of the matte finish
Inkjet varnish printing with a thin line structure – the minimum width can reach up to 0.07 mm
Reverse Varnish
- High-contrast relief and chiaroscuro effects, widely used on labels for household chemicals, wines, etc.
- High hardness, abrasion resistance, smooth-to-touch finish, environmentally safe and low odor after drying
- Reverse varnish simulation allows you to achieve different texture effects such as fine sand, medium sand, or coarse sand, providing gloss-to-matte contrast in one pass
Inline Digital Enhancement
Hanlabel Ultra, an industry-leading digital finishing unit
- Supports both standalone offline application and inline finishing with digital printing machines, flexibly meeting the needs of on-demand labeling processes
- Enables simultaneous digital hot and cold foiling (the first of its kind), rich varnishing and precise 3D text effects, replacing rotary screen printing
- Printheads feature automatic cleaning, humidification and waste ink recovery, adapting to a wide range of label materials, including temperature-sensitive ones
Module parameters:
- Maximum capacity: 72 m/min
- Maximum precision: 4800 × 1200 DPI
- Maximum paint thickness: 0.3 mm
Backside Adhesive Printing
Innovative joint process ensures precise front-to-back fit
- Industry innovation: combining a backside adhesive printing unit with flexo modules at the end of the LabStar digital inkjet module
- Ensures material safety during secondary lamination and precise front-to-back registration, limiting double-sided printing errors to ±0.1 mm
- Widely used in industries with high security and compliance requirements, such as food and pharmaceuticals, as a popular method of securing premium labels against counterfeiting
Letterpress Solution
Various processes for special effects
- Clear embossed and debossed effects: the graphic height can reach 0.1-0.3 mm, significantly improving the quality of the label
- High ink coverage: ideal for printing white or light elements on dark substrates and metallic foils
Efficient inline production: unique “flat inkjet + 3D touch” effect in a single pass
Screen Printing Solution
Various processes for special effects
- High compatibility with specialty inks:
e.g., fluorescent, thermochromic inks; suitable for thick-film printing (50–300 μm) - Excellent opacity: The digital press with the rotary screen printing module can be used for light-blocking applications in electronic products. Screen printing provides high ink volume, strong adhesion, and very good opacity.
Advantages with small outlays and lower costs:
Form preparation costs are lower than in letterpress, making the solution ideal for short runs and personalized premium labels
Lamination Process
Integrated lamination in one streamlined process
- Supports a wide range of film types, such as BOPP, PET, glossy, matte and mono-material films
- Automatic tension control prevents stretching and deformation of the film, enabling integrated inline lamination production
Die-Cutting Process
Integrated conversion in one streamlined process
- Flexible choice between intermittent and full rotary die cutting on demand, with automatic inline cutting and forming
- Easily cut irregular labels without having to replace magnetic cylinders, which reduces production costs
- Flatbed die cutting is characterized by low costs and quick turnaround time – the customer can choose the die cutting method according to actual needs
Matrix Removal Process
Integrated die removal in one streamlined process
- Optional continuous die removal and snowball removal systems for increased waste handling efficiency
Direct removal of waste after die cutting eliminates the need for additional post-processing
Continuous and Intelligent Production
Uninterrupted unwinding, winding and automatic bypassing of web joints
- Automatic unwinding and winding technology allows easy loading and unloading of large orders without stopping the machine
- When a material splice enters the digital printing unit, the inkjet module automatically recognizes it and intelligently bypasses it, preventing print disruptions
A strong combination of digital and traditional technologies
Mastering the key technology of digital inkjet printing
- Ability to independently research and develop basic printhead control systems and comprehensive control systems
- Advanced use of industrial Single Pass technology and piezoelectric inkjet printing
- Collaboration with international inkjet leaders and over 10 years of stable experience in industrial production
- Mastering specialized solutions for head connection, software and hardware processing, ensuring full technical support
Perfect inheritance of key flexographic technology
- Over 20 years of extensive experience in the label production machinery industry, supported by a solid technological base
- Strong multi-process expansion capabilities, integrating various traditional printing technologies
- Advanced expertise in key label press technologies such as precision registration and web tension control
- Constantly following international market trends and innovative implementation of personalization of production processes
