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RotaMesh® screen material

The ultimate workhorse in screens for rotary screen Integration.

The perfectly fitting mesh for all rotary screen printing presses – RotaMesh is an excellent alternative for users of woven screen material. It’s strong, stable and offers a long working life. The result is excellent print performance at each stage of production. Get more printed metres out of your mesh. RotaMesh screens are available in a wide range of mesh counts to meet all application requirements.

Rotary screen technology

RotaMesh® screen material: high stability and long-lasting

RotaMesh® screens with a hexagonal ‘honeycomb’ structure give high stability and are long-lasting. A life- span approaching 500,000 linear meters of printed substrate is not uncommon, which translates into fewer changeovers and therefore increased press uptime. It also makes RotaMesh® screens ideal for repeat orders. It is even possible to re-engrave one screen over 15 times for different jobs, which means outstanding long- term cost savings.

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Benefits

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Long lifetime

Unlike all other screen materials, RotaMesh® is a solid nickel sheet with a honeycomb grid of round mesh openings and a non-woven mesh. It has the same, unique, hexa- gonal structure as SPGPrints’ RotaPlate®, a material renowned for its long lifetime.

Extremely sturdy

Any experienced screen maker will recognise immediately that RotaMesh® is an extremely sturdy and stable material that is built to withstand manual handling, thus resulting in less remakes.

Less downtime

RotaMesh® is very resistant to wrinkling and, unlike woven materials, virtually never breaks or gets damaged during press set-up or printing. Small particles on the web or web splices will not be a worry anymore. For short or long runs RotaMesh® reduces downtime and saves you money.

No back-up screen required

In addition, as the screens last so long and are extremely unlikely to break during the printing process, there is no need to produce a back-up for longer jobs. This cuts your screen costs even further.

Re-use for repeat orders

With production runs often getting shorter as customers increasingly ask for just-in- time delivery, RotaMesh® gives you the option to re-use the same screen for repeat orders. The extremely stable hexagonal mesh can withstand being washed several times, which obviously saves you the time and money that would be required to make a new screen each time.

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Rotary screen solutions

With SPGPrints’ RotaMesh® patented screen material, you get an exceptionally reliable, long lasting and highly accurate means of screen printing on a wide range of web widths.

High accuracy, perfect registration

RotaMesh® screens are manufactured by electroforming and consist of 100% non-woven nickel. The result is a unique, strong hexagonal structure that gives exceptionally high stability, allowing to print with perfect registration. This stability also enables printing large web widths.

Constant quality

The unique shape of RotaMesh® screens brings you constant quality. The screen is very flat at squeegee side, which minimises wear on screen and squeegee, prolonging their lifespan and reducing machine down- time. In addition, the holes are wider at the print side, creating better flow conditions for the ink and consequently improving productivity.

Reliability

The SPGPrints’ RotaMesh® screens of today are the result of more than 70 years of experience and innova- tion in rotary screen printing solutions. RotaMesh® screens assure a top quality, an extremely high degree of standardisation – screen after screen consistency – and continuity in your production process.

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RotaMesh® Pre-press process

Greater accuracy and repeatability

SPGPrints has developed specialised Pre-press equipment for every relevant step in the screen making process, ensuring optimal performance in terms of accuracy and repeat-ability.

A system that suits your needs

By following a completely modular design concept, the screen making system can be composed to suit your needs for narrow web, mid web or semi-rotary.

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Quick start with the RSI®

To make a quick start, every RSI® Pre-press system is delivered with a starters kit. This kit includes items like chemical tanks, chemicals, a spray gun, support blocks for screens and a balloon set.

Iridium - digital engraving

imaging using Iridium offers the most cost and time savings. Iridium eliminates a substantial part of the screen making process. The Iridium can easily be integrated into the existing workflow and engraves images on to RotaMesh® in a one-step dry and fully digital process. With the shortest possible time-to-press and perfect reproducibility.